PVC‑Coated Gabion Mesh
PVC‑Coated Gabion Mesh
PVC coated Gabion Mesh is a high-performance wire mesh that is specifically designed to control erosion over a long period of time as well as slope stabilization and hydro engineering tasks. It’s made of double twisted hexagonal steel mesh which is extensively galvanized, and then coated with an extra-protective PVC layer. The additional PVC coating dramatically improves corrosion resistance, making the wire ideal for use in hostile locations like coastal areas and riverbanks, chemical exposure zones and areas with high moisture.
PVC-coated mesh is extensively utilized in the production of gabion baskets and mattresses and gabion wall retaining systems. The PVC coating is an effective barrier against chemical reactions, rust and environmental degradation, which means longevity of service when in comparison to the standard galvanized mesh.
PVC coated Gabion Mesh is made from low-carbon steel wire with high-tensile which is then galvanized to create an extremely thick zinc coating, followed by a strong coat of polyvinyl chloride (PVC). The wire is then woven into a double-twisted hexagonal pattern. This will stop the mesh from unraveling even when a wire becomes damaged.
This double twist design gives greater structural stability and elasticity. When used to build gabion mattresses or gabion baskets and packed with stone, the net creates a sturdy and permeable structure that is capable of enduring heavy hydraulic forces as well as soil pressure and environmental stress.
The PVC coating acts as a protective shield to protect against the corrosion that is caused by saltwater chemical or acidic soils. This makes gabion mesh coated with PVC ideal for marine engineering, coastal infrastructure, as well as industrial environments.
Another benefit of this mesh can be its ability to permeabilize. The gabion-like structure made of stone lets water flow easily through, making it less hydrostatic and preventing soil washing out. As time passes, vegetation will be established within the stone, forming an eco-friendly and natural stabilization system.
PVC-coated gabion wire is usually available in rolls for simple transport and can be made into gabion beds, gabion boxes or wire structures that can be customized in accordance with the needs of the project.
Product Specification
Mesh Type: Double Twisted Hexagonal Wire Mesh
Wire Material: Low Carbon Steel Wire
Wire Coating:
- Heavy Galvanized Steel Wire
- PVC Coated to provide additional protection against corrosion
Mesh Opening Sizes:
- 60 mm x 80 mm
- 80 mm x 100 mm
- 100 mm x 120 mm
Wire Diameter:
- Mesh Wire: 2.0 mm – 3.5 mm
- Selvedge Wire: 2.4 mm – 4.0 mm
PVC Coating Thickness: 0.4 mm – 0.6 mm (approx.)
Color Options:
- Green
- Grey
- Black (custom options available)
Roll Width: 1m – 4m
The length of the roll is 25m to 50m (or in the event of a requirement)
Tensile Strength Based on international engineering standard
Packaging: Rolls wrapped with protection film to be shipped
Modifications: Based on project specifications
Product Features
- Double twisted hexagonal wire mesh structure
- Steel wire with high tensile strength
- Core wire galvanized to heavy gauge to ensure the durability
- Coating of PVC that protects against resistance to corrosion
- Flexible mesh design that allows for ground and ad-hoc adaptation
- Resistance to environmental and chemical destruction
- Excellent drainage and permeability
- Long service life even in the most harsh environments
- Installation and transportation are simple.
- It is suitable for making gabion mattress and gabion baskets
Product Advantages
Superior Corrosion Protection
A combination of galvanized steel with PVC coating gives excellent protection against oxidation, rust, along with chemical corrosion. The dual layer protection greatly increases the life that the wire is in, particularly in humid environments such as marine or high-moisture.
Long Service Life
PVC-coated Gabion mesh is engineered to last for decades, even under the harshest environmental conditions. The coating protects against the direct exposure of steel wire to chemicals and moisture which can cause deterioration over time.
Excellent Flexibility
The double-twisted mesh design allows the structure to adjust to the ground’s settlement and soil movements without breaking. This makes it ideal for slope stabilization as well as riverbank protection projects where shifting of soil could occur.
Strong Structural Integrity
In the event that one wire fails even if it breaks, the double-twisted design keeps the mesh from unravelling. It ensures the whole structure is safe and stable.
Environmentally Friendly Solution
Gabion structures constructed with PVC-coated mesh blend seamlessly with the surrounding landscape. The stone voids permit the growth of vegetation, which in turn enhances soil stability and the aesthetics of landscapes.
Cost-Effective Infrastructure Solution
As compared to conventional cement structures, gabion systems constructed out of PVC-coated mesh can be more cost-effective due to their ease of installation, less material cost as well as minimal maintenance requirements.
Easy Installation and Handling
The mesh is light, flexible, and comes in rolls that are compact which makes transportation and installation easy and effective.
Product Application
PVC-Coated Gabion mesh is widely utilized in a range of infrastructure, civil engineering in environmental and infrastructure projects.
Riverbank Protection
Gabion structures constructed with PVC-coated mesh shield the riverbanks against damage caused by the water flows floods, fluctuating water levels during the season.
Canal and Drainage Channel Lining
The mesh is utilized in gabion mattresses to provide canal linings to stop erosion of the soil and ensure the stability of the channel.
Coastal Protection Projects
Because of its excellent resistance to corrosion PVC-coated gabion mesh is perfect for protecting shorelines as well as seawalls or marine construction.
Retaining Wall Construction
Gabion wall retaining walls made of PVC-coated mesh offer strong soil reinforcement and slope stabilization for railway and road construction projects.
Slope Stabilization
It is used to help stabilize artificial and natural slopes, to prevent landslides and soil erosion.
Bridge and Culvert Protection
It protects the foundations of bridges as well as culverts against erosion caused by the rapid-moving of water.
Dam and Spillway Protection
Controls erosion in discharge areas for hydraulics.
Landscaping and Architectural Applications
Gabion mesh can also be used as decorative gabion walls borders around gardens, as well as landscape structures.
Product FAQ
What is PVC-coated Gabion Mesh?
PVC-coated gabion is an iron wire mesh galvanized that has an added PVC protective layer that is used for the production of gabion baskets as well as erosion structures.
What is the significance of PVC coating so important?
The PVC coating shields the steel wire from the effects of corrosion and chemical exposure and environmental stressors which increases the durability and duration.
What is the most common place where PVC-coated Gabion wire most often employed?
It is used extensively in protection of riverbanks and coastal engineering, as well as canal liner, slope stabilization and construction of retaining walls.
How long will PVC-coated Gabion mesh last?
When properly installed PVC-coated gabion wire can last for 50 or more years dependent on the the conditions in the environment.
Is PVC-coated Gabion mesh environment sustainable?
Yes. Gabion structures can support the growth of vegetation as well as natural drainage and blend in well to natural landscaping.
Why Choose Singhal Gabion Global
Certified Manufacturing Facility
High Production Capacity
24/7 Global Export Support
